Welding King Mechanical Automatic Welding Car: “Mechanical Cleverness” to Crack Complex Working Conditions

At the construction site of a large steel structure factory, welders no longer need to curl up under the steel beams for upward welding – the FY-6S magnetic suction welding trolley of Welding King Machinery is smoothly crawling along the lower flange of the I-beam. Behind this scene is the continuous struggle of Welding King Machinery for over ten years to improve the reliability of welding car machinery.

Three practical innovations in mechanical structures

Universal rail adapter:

In response to the difficulty of fitting different pipe diameters and profiles, Welding King Innovation adopts a tooth embedded clutch adjustment mechanism. Workers only need to turn the knob to quickly adjust the angle between the bottom plates on both sides (30 ° -180 °), making it easy for the small car to adapt to the surface of a 2-meter wide steel beam with a diameter of 150mm, reducing installation time by 60%.

Anti interference drive system:

Traditional small cars are prone to welding gun displacement due to vibration when walking on long welds. Welding King introduces a combination of worm gear reducer and disc spring shock absorber, coupled with a high-precision stepper motor, which can maintain a walking accuracy of ± 0.05mm even in 30 meter continuous welding, completely eliminating the “deviation” of the weld seam.

Welding gun universal adjustment bracket:

The three-dimensional adjustment device connected by a ball joint supports ± 15 ° pitch and ± 20 ° horizontal deflection of the welding gun. In the testing of Zhenhua Heavy Industry Nantong Base, the design successfully met the contour welding requirements for ship curved panels (curvature radius ≥ 1.5m).